Tesla Revolutionizes EV Manufacturing with Advanced ‘Gigacasting’ Technology Upgrade

The state-owned Chinese newspaper gleaned this information during a recent visit to Tesla's Shanghai factory.

Tesla is reportedly advancing its groundbreaking “gigacasting” technology to revolutionize the production of vehicle underbody components.

According to sources close to the automaker, as reported by Shanghai Securities News, Tesla is striving to implement a significant upgrade in its manufacturing process.

The state-owned Chinese newspaper gleaned this information during a recent visit to Tesla’s Shanghai factory.

However, specific details regarding the timeline and location of this enhancement remain undisclosed.

This development comes hot on the heels of a recent Reuters report, which hinted at Tesla’s remarkable progress toward achieving a groundbreaking innovation in the electric vehicle (EV) industry.

The innovation in question involves the die casting of nearly all underbody parts of an EV in a single, unified piece.

Tesla’s foray into the world of “gigacasting” has been a game-changer.

They employ colossal presses, exerting immense clamping pressures ranging from 6,000 to 9,000 tons, to seamlessly mold the front and rear structures of their Model Y.

This innovative “gigacasting” process has significantly reduced production costs, marking a remarkable shift in the manufacturing paradigm.

Tesla has already made substantial strides in implementing “gigacasting” at its Shanghai facility, which stands as the company’s largest manufacturing plant globally.

Since 2020, Tesla has been employing die casting techniques to fashion the rear underbody components of the Model Y, resulting in a remarkable 40% reduction in related costs.

It’s not just Tesla that is embracing this cutting-edge manufacturing approach. Chinese electric vehicle manufacturers such as Xpeng and Geely’s Zeekr have also followed suit.

They have adopted “gigapressing” technology, drawing inspiration from Tesla’s success. By incorporating “gigapressing” into their production processes, these companies aim to achieve two key objectives: reducing the overall weight of their vehicles and curbing manufacturing costs.

In summary, Tesla’s ongoing efforts to refine and expand its “gigacasting” technology herald a significant transformation in the EV manufacturing landscape.

While specific details about the impending upgrade remain shrouded in mystery, it is clear that Tesla’s commitment to innovation continues to drive progress not only within the company but also across the broader EV industry.

This development also underscores Tesla’s leading role in shaping the future of electric mobility.

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